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What are the non-destructive testing methods for forgings?

2026-06-06

What are the non-destructive testing methods for forgings?

Principle: The forging is magnetized. Surface defects will cause magnetic leakage. After spraying magnetic powder, the magnetic powder gathers to reveal the defect patterns. Applicable to: Forgings of ferromagnetic materials such as carbon steel and chromium-molybdenum steel, only inspect surface and shallow micro-cracks, folds, streaks, and grinding cracks. Valve scene: Surface screening of high-temperature and high-pressure carbon steel, chromium-molybdenum steel valve bodies, and flange forgings. Limitations: Austenitic stainless steel (304/316) is non-magnetic and cannot be tested using MT; it can only be used for shallow layer testing, and deep layer defects are not applicable. 3. Penetrant Testing (PT) (Surface Opening Defects on Stainless Steel / Non-magnetic Components) Principle: After cleaning the workpiece, apply the penetrant liquid. The liquid penetrates the surface opening defects. Then, wash away the excess penetrant liquid. The developer absorbs the colored traces to reveal the cracks. Applicable to: Non-magnetic forged parts made of stainless steel, copper alloy, aluminum alloy, etc. Detect all surface defects: surface cracks, folds, pinholes, sand holes. For the stainless steel valve body forgings of ball valves, the surface flaw detection method is the preferred choice. Limitations: It can only detect defects from the opening to the surface, while internal and buried defects cannot be detected; the surface roughness of the workpiece requires high standards.

 
 
 
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